Replacement Warman Pump Parts
Warman pump parts include impellers, volute liner, throat bush, shaft, bearing assemble, etc. Pansto supply interchangeable slurry pump spares with Warman.
Pansto supply interchangeable slurry pump spares with Warman.Depending on different applications,Pansto have different materials,such as high chrome,dual-phase steel,rubber,polyurethane,ceramic,etc.
Pansto are a professional slurry pump and parts manufacturer,Pansto know the exacting tolerances and engineering standards required to build and maintain these Warman pumps,and the Warman pump parts Pansto supplied are identical to the parts from Panstoir Warman.
Warman pump parts consist mainly of impellers,volute liner,throat bush,frame plate liner insert,seals,shaft sleeves,bearing assemble,etc..A good number of our customers use Warman pumps,in dealing with the OEM,customers are constantly faced with high costs,slow delivery times and little to no customer service,so Pansto started to supply Warman pump replacement parts that are fully interchangeable with original Warman pump parts.
Warman pumps are kept on improving over the years,it is difficult to find new replacement parts.But the lead time and the price from Panstoir Warman are terrible as always,closed cooperation with our customers and resolve our customers’problem make us develop latest replaced spares,now Pansto can supply a great many replacement parts for Warman pumps,and Pansto are able to make Warman pump parts according to samples even if no drawings.
Pansto are happy to consult with you to recommend the best material such as A05,A07,A49,rubber,ceramic,etc for your application and supply you with qualified spares.All of our pump spares are interchangeable with Warman originals and have the same working life,but Pansto offer a much loPanstor price.Pansto have most of these spares available in our inventory and can deliver within five days after receipt of your purchase order.
The following Warman Pump Parts list provides the basic part number and description for most Warman pump parts,click on one of basic part numbers or descriptions to get more details,or send mail to us directly to find the replacement parts for your Warman pumps.
Tips:You Can Push “Ctrl+F” to check which pump parts you want。
Features of Pump Parts
- Casing:Two halves radially split casing with minimum casing bolts reducing maintenance and minimise downtime.
- Impeller & liner:Thick elastomer or alloy bolt-in liners provide superior corrosion resistance plus offer ease of liner change-out and intermixability to reduce over all maintenance costs and maximize wear life.
- Bearing Assembly:removeable cartridge style grease luburicated bearing assembly can be replaced with the base.Also oil lubricated heavy duty bearing assemblies available.
- Shaft sealing:centrifugal seal (dry-seal,elimination gland seal water),common gland seal and mechanical seal.
Structure of Warman AH Slurry Pump Parts
Warman Pump Parts Number
001 | adjusting screw | 003 | Base |
004 | bearing housing | 005 | Bearing Assembly |
008 | Bearing Sleeve | 009 | Bearing |
009D | Bearing(Drive End) | 011 | Clamp Washer |
012 | Clamp Bolt | 013 | Cover Plate |
015 | Cover Plate Bolt | 016 | Cover Plate Liner |
018 | Cover Plate Liner | 023 | Screw/Stud |
024 | End Cover | 025 | Shim/(Gasket) |
026 | FPL Insert Stud | 027 | End Cover Set Screw |
028 | Expeller | 029 | Expeller Ring |
029R | Rubber Expeller Ring | 032 | Frame Plate |
034 | Frame Plate Blot | 036 | Frame Plate Liner |
039 | Frame Plate Stud | 041 | FPL Insert (back liner+expeller+volute liner) |
044 | Gland Assembly | 045 | Gland Bolt |
046 | Grease Retainer | 060 | Intake Joint |
061 | Labyrinth Locknut | 062 | Labyrinth |
063 | Lantern Ring | 064 | Impeller O-ring |
067 | Neck Ring | 070 | Shaft Key |
073 | Shaft | 075 | Shaft Sleeve |
078 | Stuffing Box | 079 | Stud |
083 | Throat Bush | 085 | Cotter |
089 | Bearing Seal | 090 | Shaft Seal |
108 | Piston Ring | 109 | Shaft O-ring |
110 | Volute Liner | 111 | Packing |
117 | Shaft Spacer | 118 | Lantern Restrictor |
122 | Stuffing Box Seal | 124 | Volute Cover Seal |
125 | FPL Insert Seal | 126 | Gland Bolt |
132 | Discharge Joint | 138 | Oil Cup Seat |
179 | Bearing Retainer | 217 | Impeller O Ring |
239 | Impeller Disassembly Device | 241 | Cup Gland |
147 | impeller |
Abrasion Resistant Performance
Rype | Material Code | Material Description | (MPa) | ak(J/cm2) | HRC | Special Performance | Application |
Abrasion resistant white iron | A05 | KmTBCr26 | ≥700 | 6-10 | ≥56 | Anti-erosion performance <A07 with certain corrosion resistance | For higher wear condition 5-12 of PH |
Abrasion resistant white iron | A07 | KmTBCr15Mo | ≥550 | 4-8 | ≥59 | Best anti-erosion performance, corrosion resistance <A04, A05 | For higher wear condition |
Abrasion resistant white iron | A01 | KmTBCr8 | ≥550 | 6-8 | ≥55 | Anti-erision performance≈90% of A05 | For mud pump |
Abrasion resistant white iron | A11 | KmTBCrMnMo | ≥400 | 3-6 | 38-42 | Low-grade anti-erosion performance, low hardness, drilling tapping | For microscale fine partical & low-grade abrasion working conditions |
Anti-wear & anti-corrosive iron | A49 | ≥600 | 43-49 | Abtu-erosion performance, corrosion stability, in low ph environment, abrasion resistance≈A03 | For low-grade PH corrosive environment, expecially suitable fro FGD(PH≥4), Usually used for low acid enviroment | ||
Anti-wear & anti-corrosive iron | A33 | 35 | Anti-erosion performance≈A03 corrosion resistance | To transport oxidability slurry of PH valve≥1, such as phosphogypsum, HN03, H2SO4, H3PO4, etc. | |||
A22 | 1200 | 45 | Excellent erosion resistance, higher hardness | For dredging pump casing | |||
Anti-wear cast steel | A23 | 700 | HB 500-600 | Higher hardness and anti-erode | To transport higher anti-wear & anti-corrosive working condition, such as parts of dredging pump, clean water pump, sewage pump, certain parts of slurry pump | ||
Anti-wear cast steel | A25 | HB 300-350 | Low hardness, higher abrasion resistance, good weldable performance | For light ecrode and wear condition such as transporting aqueous medium of small gravel |
Natural rubber Performance
Type | Item Description | R26 | R55 |
Natural rubber | Hardness | 41±4 | 52±3 |
Natural rubber | 300% stretching strength N/Cm2 | ≥190 | ≥400 |
Natural rubber | Breaking strengh N/Cm2 | ≥2000 | ≥2200 |
Natural rubber | Elongate break % | ≥500 | ≥500 |
Natural rubber | Pull apart permanet deformation % | ≥30 | ≥25 |
Natural rubber | Pull strength:μg/Cm2 | ≥40 | ≥40 |
2 Tips When Buying Warman Pump Parts
When in the market for Warman slurry pump parts, several factors must be taken into consideration, but the most important is weight, the raw materials used in slurry pump construction:
Replacement Warman Pump Parts Weight
Weight is the most commonly used and simplest way to price slurry pump parts. Casting costs are calculated as follows: For example, a slurry pump volute liner is 200 kg, according to an estimate made from a drawing. If the manufacturer reduces the weight of the A05 impeller to 150 kg, assuming that the price per kg is $6.00, a customer could save $300.00.
When you purchase Warman pump parts, it is important to remember to pay more attention to the weight of a pump than a low price. One of our Russian customers told us that he bought a 6/4 slurry pump, which cost $500.00 less than one of our models. When he received the pump, however, it weighed 200.00 kgs less than one of ours, which resulted in both lower functional life and lower efficiency.
Listed here are some standard high chrome alloy weights for a Warman A05 slurry pump impeller, volute liner, throat bush, and FPL insert:
Slurry pump impeller:
B1127NA: 4 kg, B15127NA: 6.3 kg, C2147: 17 kg , D3147NA: 24kg, E4147: 69 kg, F6147: 190 kg, G8147: 373 kg, G10147: 490 kg, GAM14147: 1123 kg.
Slurry pump volute liner:
B1110NA: 11.5 kg, B15110NA: 14.1 kg, C2110NA: 36 kg, D3110: 66.5 kg, E4110: 120 kg, F6110: 282 kg, G8110: 375.5 kg, G10110: 611 kg, G12110: 1100 kg, H14110: 1403 kg.
Slurry pump throatbush:
E4083: 48.4 kg, F6083: 117.5 kg, G8083: 188 kg, G10083: 250 kg, G12083: 390 kg, H14083: 496 kg.
Slurry pump frame plate liner insert:
B1041NA: 3.5 kg, B15041NA: 4.3 kg, C2041: 7 kg, D3041: 17 kg, E4041: 31.6 kg, F6041: 84 kg, G8041: 164 kg, G10041: 221.5 kg, G12041: 370 kg, H14041: 400 kg.
Raw materials used in slurry pump construction
The raw materials used to construct a slurry pump include chromium (Cr), copper (Cu), manganese (Mn), nickel (Ni), silicon (Si), iron (Fe), and molybdenum (Mo). Products are coded by element and the percentage present in the allow. An example is high chrome alloy A05(KmTBCr26). Looking at the formula, it indicates that this alloy content should not less than 26% chromium and 5% nickel content. Nickel and chromium are the key metallic elements of the A05. If the chromium present was 20% or contained very little nickel or no nickel at all, then the hardness decrease, as would the price. Though this may sound like a good way to save money, eventually, it is lost in replacements, as it is likely to undergo wear and tear much faster. The standard high chrome alloy hardness should be between 56HRC to 60HRC for the best results.
There is an old saying, “You get what you pay for.” A low price may be appealing, but buyer beware. You may be sacrificing quality for a low price. Do your homework and compare product specs before making a purchase. If you have questions or want a free consultation, contact our team of experts now!
Note:
* Pansto® is a registered trademark and does not represent or is not in any way affiliated with Warman® of Weir Minerals Group. All names,numbers, symbols and descriptions are used for reference purpose only and do not imply that any pumps or parts listed is the product of Warman Pumps.
*Pansto® slurry pump parts are only interchangeable with Warman® pump parts.
* This document is the property of Pansto® Pump and can be neither reproduced nor disclosed to a third party without a written authorization.
Slurry Pump Parts Machining of Volute, Liner, Casing, Shaft
This video shows our machining operations for centrifugal slurry pump parts, as well as our ample parts inventory to ensure better and faster service for our global customers. Slurry pumps operate in abrasive and corrosive conditions, so wetted parts and wear components need to be regularly maintained and replaced as per the specific application requirements. The main spare parts include the impeller, volute, liners, pump casing, bearing assembly, shaft, shaft seal assembly, and other sealing components. Our high-quality wetted parts materials primarily include high chrome alloy, rubber, polyurethane, and ceramic. We can provide replacement parts for common Warman slurry pump models.
FAQ
WHAT'S THE CONSIST OF OEM WARMAN® PUMP PART?
- Each Warman pump part has a unique name and a three-digit Basic Part Number.Parts with the same name have the same Basic Part Number, regardless of pump size.For example, the bearing assembly of every Warman pump has the Basic Part Number 005.
- Additional letters and numbers are added before and after the Basic Part Number to further define a component part of a particular pump,For example, Part Number E4110A05 identifies the impeller to fit the casing of the 6/4E-AH pump, E-4-110-A05 “E”means pump frame type. “4” menas pump discharge size 4 inch.”110″ is a basic part numer,”A05″ is the part material.
WHAT IS WARMAN® PUMP PARTS MATERIAL OPTIONS?
- Weir Warman pump parts mainly made of metal or rubber.
- Metal of high chrome white iron abrasion & corrosion resistant (A05 & A07 & A33 & A49 & A51 & A61) for impeller & liner, stainless steel (C21 & C23 & C26 & C55 ) for shaft sleeve & lantern ring or wet end parts,engineering steel (E02 & E62 & E05 & E65) for shaft and fasten bolts & nuts.
- Rubber of abrasion resistance natrual rubber R55 for impeller & wear liner,synthetic elastomers-Neoprene (S42) & Hypalon (S31) & EPDM (S01) & Nitrile (S10) & Polyurethane (U01 & U38 ) for impeller & liner & O ring & joint seals.
- Combinated material: J04 & J05 & J21 & J31 ceramic & chrome & tungsten carbide coated steel.
WHAT DOES WARMAN® PUMP PART NUMBER SUFFIX CODE "TL1","HS1" AND "MS1" MEANS?
- “TL1” means “Thick Liner”. often in a slurry pump wet end parts,such as the volute liner,frame plate liner insert,throatbush.The “TL1” parts could replace the standard parts directly without change other pump parts configuration.
- For example Warman AH pump 20/18 TU-AH.
- Volute Liner U18110TL1A05
- (Standard U18110A05)
- Throatbush U18083TL1MA05 ( Standard U18083MA05)
- Frame Plate Liner Insert-FPL Insert.U18041TL1MA05 (Standard U18041MA05)
- “HS1” means “HI-SEAL”. It’s a update of standard “Packing Gland” and “Centrifugal Seal” with less liquid leakage and lower pump consumption power. They are often in a slurry pump “Shaft Seal” parts and connected relation parts “Frame Plate ” and “Frame Plate Liner Insert”.
- For example Warman AH pump 8/6 E-AH
- Hi-Seal Centrifugal Seal.
- Expeller EAM028HS1A05 (Standard EAM028A05)
- Expeller Ring EAM029HS1A05 (STD.EAM029A05)
- Lantern Ring E063HS1C23 (STD.E063C23)
- F.P.L. Insert F6041HS1A05 (STD.F6041MA05)
- Frame Plate EAM6032PRD21 ( STD.EAM6032D210
- “MS1” means “Mechanical Seal”, often in pump “frame plate liner insert” or “frame plate liner” for rubber liner pump.
- For example Warman AH pump 10/8F-AH
- Metal Lined Pump with Mechanical Seal
- F.P.L.Insert G8041MS1MA05 (STD.G8041MA05)
- Rubber Lined Pump with Mechanical Seal
- Frame Plate Liner G8036MS1MR55 (STD.G8036MR55)
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